APPLICATION
application industry
High Barrier Food Packaging-CS Multilayer Co-injection Molding System
the contradiction between health food and preservatives and other additives is becoming more and more prominent, the continuous progress of sterilization technology and fast consumption also put forward higher requirements for packaging technology with high barrier shelf life and long shelf life, and the market prospect is huge.
the three-layer co-injection injection molding system S-TECH CS-Echos injection technology can be injected into three layers at one time to obtain multi-layer preforms or final products with three-layer composite effect. The inner and outer layers can be made of PET, PP, PC, PE, PLA, ABS and other conventional plastic materials, and the middle layer can be made of high barrier EVOH, PA or composite barrier materials. Melt co-injection molding, no binder is required between the interlayers, the thinnest intermediate layer of the product can be less than 0.03mm, saving expensive barrier materials, no special mechanical performance requirements for barrier layer materials, and making the mechanical performance of the inner and outer layers Play the maximum value, the material proportion of the intermediate layer can even be less than 5-10%, the recycling of composite packaging materials is simple, and the performance impact is small, so as to realize the use of loss-free recycling. Economic and environmental protection.
Precision Injection Molding Field-XD Raw Material Electrostatic Dust Removal System
In the field of precision injection molding, gray spots, black spots, and miscellaneous spots have always been a big problem that plagued the pass rate and inspection workload, especially the difficulty of recycling waste products, which reduces manufacturing efficiency and high production costs, whether it is new Materials or crushed materials contain varying amounts of plastic powder or other dust pollution, which cannot be effectively shearing and melting, resulting in black spots, gray spots, white mist, white crystals and other defects in the products.
X-XD series; The team provided an XD series dust removal device that can effectively remove micro dust. In general, in some injection molding processes, some materials such as PE, PMMA, PET, PS, etc., even brand-new materials, will continuously produce tiny debris due to rolling and flowing phenomena in the processes of logistics, central feeding, drying, etc., and static electricity will be generated due to collision and flow friction, which cannot be separated and removed by ordinary sieve powder or rotary dust removal, and even pollute the piping system of feeding materials, making injection molding, the micropowder cannot effectively shear flow, and it is easy to melt unevenly or decompose and stick to the surface of the melt channel, which eventually leads to white spots, white crystals, black spots and other phenomena in the product. Similarly, the dust of crushed materials is more, which is tens to thousands of times. The electrostatic separation system developed by the Echos team generates positive and negative ions to neutralize the static electricity of the raw materials, and uses air vortices to take away the dust in the raw materials, which can effectively remove microparticles above 10 microns, making injection molding production more efficient and economical, especially In terms of improving the utilization rate of recycled materials, the efficiency is doubled.
PET Material Treatment-X-IR Series Infrared Crystallization Drying Series
PET is the polyester material that accounts for the largest proportion of daily plastics. Whether it is food packaging or anti-textile fabric, as a safe plastic material that can be reused many times, due to the high water absorption rate of PET, new materials or recycled materials need to consume a lot of energy to dry, especially crushed materials. Due to low softening point, high water content and serious hydrolysis during plasticization, drying before plasticization becomes a necessary condition, ordinary transparent PET or crushed S scrap cannot be heated and dried. AKSUN-XD series of infrared crystallization drying systems adopt fast infrared radiation drying. The non-destructive crystallization speed can complete crystallization and drying in 15-20 minutes. Compared with conventional hot air drying, it takes 4-6 hours, with high efficiency, low energy consumption and no need to wait. The starting time of plastic machinery completes the processing of raw materials simultaneously. The crystallization cost is as low as 200 yuan per ton, and the time is shortened to one tenth.
Ekos AKSUN X-IR series crystallization drying system, from 50kg/h-500kg/h. It is suitable for high-efficiency crystallization and drying of PET, acetaldehyde removal made of RPET or deodorization, recovery and recycling of engineering materials, and rapid drying of conventional plastic raw materials such as conventional PC, PA, ABS, PS, etc. The heating time is short and only takes 15-25 minutes, thus minimizing the loss of raw material performance. The system is also widely used in some food processing industries. It is used for fast drying of peppers, peanuts and nuts, grain drying, etc. It is convenient to operate, continuous drying, automatic operation, high efficiency and low energy consumption.
Automotive Lighting Field-OP Transparent Optical Injection Molding
In the field of automotive lighting, we provide transparent optical parts such as lenses, light guide strips, atmosphere lamps, etc. for Mercedes-Benz, BMW, Bulk, GM, Hyundai, Kia, GM, Ford, Geely, Great Wall, Changan, Honda, Toyota and supporting lamp manufacturers. It provides injection molding processing equipment and supporting auxiliary systems, and also provides lens sets and related lighting optical injection molding equipment for new energy mopeds such as Luyuan and Mavericks, special plasticizing components and injection molding control algorithms can effectively solve key problems such as shrinkage, bubbles, yellowing, and light transmittance, and provide users with higher quality and pass rate.
Power-X-Pump Closed Hybrid Power Module
hydraulic power is widely used in basic machine tools or construction machinery and equipment in various industries. Due to its flexible layout, simple structure, and simple power transmission, it has large-scale applications in plastic machinery, construction machinery, industrial and mining equipment, wharf ships, lifting, etc. As a new type of closed servo hydraulic power, X-Pump integrates oil tank, oil pump, servo motor, and valve station, as an energy-saving power unit with small size and high precision, the overall volume is only one-tenth of that of the traditional power system, and the installed capacity of hydraulic oil only needs one-tenth to 1% of that of the traditional hydraulic system, and only requires electronic signals or data Communication control and can realize the adjustment of controllable output pressure and flow, and can be used for motion control to realize precise control of displacement.
Aksun X-Pump series, displacement from 100L/min to 360L/min, system pressure series 16Mpa-25Mpa, with safety circuit, electronic branchAnalog or CAN,EtherCAT,ModBus, etca variety of communication protocols, closed internal positive pressure circuit, hydraulic oil does not contact air, no need to worry about dust and moisture erosion, maintenance oil is small, economic stability, high precision. Because it is a small-volume high-pressure independent closed system, the environment has strong weather resistance and is not limited by the distance between the oil pipes of the power station. It can be flexibly arranged on moving high-thrust or high-torque moving parts, such as the injection molding power control of the shoe machine, The oil cylinder side of the injection molding machine is arranged with multiple parallel high-response control, heavy-duty AGV lifting and steering, hydraulic drive module of wharf machinery, high-pressure power of aerospace military equipment, etc.